Construction method of cement concrete road

The construction method of the road is started once the site is fully prepared. It involves the following steps :-

Formwork: Normally, wooden sheets, battens, plywood, fibre hard board, steel plates, angles, rope etc. are utilized for form work.

Prior to start the form work, check that there should not be any type of materials like dust, cement.

The concrete should be set in proper depth and for this purpose, 2.5 – 5 cm thick and 3 mtr long wooden sheeting should be applied.

The depth should be identical with the level of slab thickness.

Once 24 hours are passed, form work is moved to the next length of road.

Watering of base: If the base of the road is dry or the construction starts all through the summer seasons, then water should be sprinkled on concrete. Then, the concrete should be arranged.

Construction of joints

Normally, three basic joint types are utilized in concrete pavement which range from contraction, construction and isolation.
Besides, isolation joints, all joints are arranged to tie up slabs mechanically. The connection facilitates dispersing a load enforced on one slab onto slabs along its perimeter.
To arrange transverse and longitudinal joints, the wedges of woods, metals should be affixed on level of concrete.

Once concrete is set, it should be removed.
Material mixing & setting of concrete
The concrete is mixed through mixer with cement, concrete, sand and water. The following types of mixers are normally applied throughout construction.
Batch mixer – Suitable for small road construction
Continuous mixer – Suitable for large construction
If the distance is long from the job site, mix concrete is transmitted to the site within setting time.

Placing of concrete - The following processes are utilized for concrete placement :-

Alternative bay method: Under this method, the concrete is placed on both sides of road alternately similar to 1,3,5 part at one side and 2,4,6 part other side. This system contains slow process because of road traffic issues.

Continuous bay method: Built up one side of road continually and once construction of some portion of first side is completed then built up other side. This method contains rapid process devoid of any obstruction of traffic.

Compaction of concrete: The compaction is done to extract air from void and make concrete solidified. The compaction is performed with mechanically surface vibrator and manually hand tempers.

Then, floating, screeding or strike off, bull floating and brooming is performed according to finishing purpose of concrete pavement to make the top surface smooth.

Curing: Once the finishing operations are completed, the surface of the pavement should be fully covered with wet hessian cloth, burlap or jute mats.

Curing means the method of enhancing the hydration of cement. After setting, the curing method is performed till 14 to 28 days. 



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Published By
Rajib Dey
www.constructioncost.co
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Some best formwork methods

Formwork means the temporary or permanent molds which are applied to retain wet concrete unless it gets cured. It is a vital component in concrete construction as without formwork the schedule, labor requirements, quality and total cost of a project are significantly impacted.

In due course of time, formwork molds have changed from conventional job-built timber to pre-engineered systems comprising of a combination of steel, aluminum, manufactured timber, plywood and plastics.

These improvements in formwork molds make the jobsite production & safety better, with fewer labor, whereas creating a superior finished product.

Walls—Now-a-days, steel-framed, wood-faced panels, which need consumable ties at 2-feet-on-center and one connection per square foot, are extensively used for handset wall forming. These are substituted with larger, two-person handset systems which need less labor and get rid of consumable purchases due to reusable taper ties.

In recent times, clamp connection forms having wood or plastic form faces that offer tremendous labor savings in assembly, are utilized. Assembly and reconfiguration of these standard systems to satisfy changeable structure dimension takes place instantly, and also offers a consistent concrete finish.

Slabs—The application of fixed or tailor-made wood posts, stringers and joists is still considered as the most common method of shoring of slabs. This method delivers from generation to generation and considerable labor is required for that. Since, the posts are arranged as close as 2-feet-on-center, construction sites turn out to be very congested.

A new construction method that highlights engineered lumber and metal posts raise the post spacing up to 5 feet by 10 feet and suggests components which are systematic and can be reprocessed. This increases spacing and facilitates less material on site to develop the same slab area. Less material leads to lowered handling requirements, less labor to arrange and strip the formwork, fewer transport costs, and an improve overall job site productivity.

The existing method for gang-forming slabs applied trusses or structural decks based on significant amount of time for assembly and disassembly. Besides, this method requires a huge amount of crane time, thus accelerating the time for resetting a suitable operating method. The customer should also purchase the plywood facing and often restore it several times on the same project.

Gang-forming slabs are commonly found on the structures with height in excess of 15 stories with the purpose of reducing cost. To provide a greater solution to these types of systems, smaller tables are arranged to the job site fully assembled with plywood especially for mid-rise buildings where gang-forming was not inexpensive earlier.

The formwork-lifting elevators affixed to the exterior of a building that facilitates all formwork to be cycled from floor to floor devoid of requiring a crane to decrease job site crane time & formwork labor requirements. These table-lifting systems are applied along with the smaller table method and also allow for other construction material like handset shoring, vertical formwork and reshores from below to cycle from floor to floor with a crane.

How to choose the exact formwork

Structural engineers should be aware that concrete contractors carry out a detailed analysis of available formwork solutions to arrange the best system for the construction project since conditions differ for each individual project, there is no simple formula for the selection of the proper formwork supplier or system.

Generally, formwork should include 40- to 60-percent of the total cost of a building’s structural concrete frame. For concrete walls, the cost remains 50- to 60-percent range. These percentages involve the cost of material and labor, with the largest cost being for labor. It is vital to analyze the labor costs comprehensively since it is the higher expenditure and is that amount is decreased, it offers superior effect on the bottom line.

To provide the most effective solution for a project, a contractor will calculate different forming systems. Since the scarcity of available and capable labor continues, it has become even more important to opt for proper forming system. So, there are two options for a contractor - a low-priced forming material that is labor-intensive or a forming system that is costly but offer high productivity.

To get more details, go through the following link csengineermag.com



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Published By
Rajib Dey
www.constructioncost.co
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Detail lists of useful construction tools

Given below, the detailed lists of various useful construction tools and their applications :-

Hoe – It is effective for digging and arranging concrete, cement mortar in head pan. Hoe is also useful for excavating the soil but here the metal plate is set with acute angle to the wooden handle.

Head Pan – It is utilized to transmit materials. Head pan is built with iron to uprise the excavated soil or cement or concrete to the construction site etc. it is mostly found in construction sites.

Masonry trowel – The objective of this tool is to organize cement mortar. It refers to a hand trowel that is applied in brickwork or stonework for the purpose of leveling, dispersion and shaping mortar or concrete.

Measurement Tape – It is employed to examine the thickness, length, widths of masonry walls, foundation beds, excavated trenches etc.

Plumb Bob - It is applicable for verifying the vertical alignment of the structures. It comprises of a solid metal bob attached with the end of a thread. It can also be applied in surveying to level the instrument position.

Wheel Barrow – It is useful for carrying out cement mortar or any materials. Often, it is utilized to estimate the quantities of materials for site level concrete mixing.

Concrete Mixer – It is a machine that is used for blending the concrete perfectly with water, fine aggregate, coarse aggregate and cement at construction site.

Vibrator - It is utilized to vibrate the concrete when pouring is started. For the purpose of workability, water is added to concrete. To get rid of that, vibrators are applied.

Bump Cutter/Screed – The objective of this tool is to level fresh concrete surface particularly in slab concrete.

Wooden Float/wooden rendering float - This tool is useful for providing a flat finish to the plastered area.

Crow Bar - This tool is found in formwork to eliminate nails from boards. Crow bar is also applied for digging the ground and taking out the roots of trees in the ground, nails etc.

Framing Square - This tool is mostly found in Brickwork, Plastering to verify exact angle.

Line Level - This tool is required to verify horizontal level in brickwork, plastering , flooring and tile works.

Flat Pry Bar - This tool is found in shuttering and often utilized to modify the column formwork to align.

Digging bar - This tool is used to divide and unloose the compacted / hard surface area. Digging bar refers to a solid metal rod having pin shape at the bottom. It is also utilized to dig the hard surfaces of ground.

For more information, go through the following link www.civilology.com

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Published By
Rajib Dey
www.constructioncost.co
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How to estimate the weight of a mild steel plate

By watching this exclusive construction video, you will be familiar with the method for measuring the weight of mild steel plate. The video is based on a MS square shaped steel plate and length of that plate is 1 meter, breadth is 1 meter and its thickness is 10 mm or 0.01 meter.

In order to find out weight, you should know the volume and density of the steel plate and then multiply volume with density i.e. volume x density.

Formula for detecting the volume = Length x Breadth x Height i.e. 1 x 1 x 0.01 m = 0.01 m3

Density of steel = 7850 kg/m3

Therefore, weight will be = 0.01 x 7850 = 78.5 kg

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Published By

Rajib Dey

www.constructioncost.co

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Brief demo of Clay Block Walling System for building

This construction video highlights the new smart method for modern construction i.e. clay block walling system. This construction method is very popular all over Europe. Clay Block Walling is considered as a superior & strong substitute with regard to conventional building system and materials.

The clay block walling system provides the following benefits :-

• Construction process will be upto 5 times quicker as compared to conventional block work
• 95% less water required in construction
• Application of mortar is minimum with 1 mm bed
• Achieve Water-tightness with reduced time
• Contains superior thermal & acoustical power
• Lighweight with fewer continual strains
• Less Mortar Contact
• Unit compression strength 10 n/mm2
• Outstanding form stability with porotherm structure

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Published By

Rajib Dey

www.constructioncost.co

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Deck Construction – Detailed Methods

Step 1

Demarcate the deck area with string and "batterboards" and ensure that that it is square. Batterboards belong to boards hammered on the ground just outside the corners of where the deck is situated. The string can visualize the size and look of the completed deck and also help in simplifying the process for excavation and post placement.

SQUARING WITH STRING

1. Assign string to house and/or batterboards to ensure its level.

2. Label the string 3' from the corner in one way and 4' from the corner in other way by applying a felt tip marker.

3. One can get a perfect triangle if the diagonal that connects these 2 points is 5'. The angle at the corner is 90°.

Note: In order to get the 5' measurement, move the string that is associated with the batter board to the left or right till it becomes perfect.

Step 2

Make the site ready. A spade or sod cutter is used to take away sod to a depth of 2 or 3 ". Expose an area roughly 2 ft. bigger compared with the planned deck. It's dubious that grass can develop in the shadow of your deck, it is necessary to shift the sod to a uncover spot in your yard where it is mostly suitable. Be careful so that weeds and unnecessary vegetation can’t be developed over the deck. Cover the area with a sheet of polyethylene film. Just cut this to embed posts in the ground. As soon as the posts are set up, use gravel, pebbles or wood chips to cover the sheet.

Step 3

While attaching your deck to a prevailing structure, you should focus on a ledger/header.The position of the ledger/header finds out the level of the deck floor. Therefore, ensure that it is placed at the exact height horizontally.

While binding ledger/header boards to wood, the ledger must be arranged safely with bolts via the wall or lag screws. To resist water behind the ledger board, apply aluminum flashing. It must be inserted under the siding and bent down over the ledger, then down the face of the ledger board. For aluminum or vinyl siding, cautiously trim siding away from house to fasten ledger/header board directly to the house. It is also required to apply the bottom edge pieces of the siding over the deck to refinish the lower edge to save them. It is assumed the joists are suspended from the ledger and not supported on it. Ensure you consider the height of your deck boards while calculating the location of the ledger. (Usually, just 1 ½ inches down from the final height of the deck.)

To read the complete article, visit www.handymanwire.com

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Published By

Rajib Dey

www.constructioncost.co

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Benefits of developing precast concrete homes

Precast Concrete Homes is now considered as a very popular construction method all through the globe as they are exceedingly solid and durable. Various precast concrete panels are used to develop a building. It is possible to build a standard 4 bedroom home just in 8 weeks. Any building can be constructed 16 weeks quicker as compared to brick veneer. This construction method facilitates the builders to complete more homes in each year.

Precast Concrete Homes are formed with the concrete walls which offer superior thermal and acoustic insulation to make the home stronger. They contain good resistance capacity to cyclones, floods, earthquakes and ground movements. Besides, they are also mold and mildew resistant related to a customary wood or brick home. They are also very useful for bushfire prone areas because they surpass the Australian Bushfire Standard (AS3959) for the utmost “Flame Zone” category.

Total precast homes contain no beams and columns in the basement which offers stretched clear spans for a very flexible design. Precast floors are very useful if they are amalgamated with radiant heat.

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Rajib Dey

www.constructioncost.co

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How To Build A Home In Just 8 Weeks With The Use Of Precast Concrete Panels

This construction video explains the construction processes which are applied to develop Precast Concrete Homes. The video demonstrates how precast concrete panels are used to make the building stronger as well as how a conventional 4 bedroom home can be developed in 8 weeks. This type of construction material is better than brick veneer as it can transform the process 16 weeks more rapidly. By applying this construction material, the owners can get possession of their home quickly and builders will be able to accomplish lots of projects in every year.

The concrete walls are most suitable as these offer superior thermal and acoustic insulation. Besides, they are also enormously durable. They can easily withstand cyclones, floods, earthquakes and ground movements. They are ideal for bushfire prone areas because they outdo the Australian Bushfire Standard (AS3959) for the highest “Flame Zone” category.

Precast concrete wall systems are built with different types of shapes, and wall types. Usually, precast concrete wall systems belong to three basic categories: solid, sandwich and thin-shell. These are panelized and founded in either a horizontal or vertical position and applied in all types of structures ranging from residential to commercial, institutional to industrial. Wall panels are designed as nonloadbearing or loadbearing, sustaining floor and roof loads along with lateral loads.

Advantages of Precast Concrete Wall Panels

A precast concrete panel provides a wide array of advantages. The sandwich construction method applied with the precast concrete walls enhances the strength and sound insulation, as well as superior safeguard against possible hazards like fires. Precast concrete panels also offer energy-saving advantages. As the concrete wall panels are segregated with a layer of thermal insulation, the precast concrete wall panel system leads to increase energy performance, which can in turn assist to reduce complete costs.

For designers, insulated wall panels offer incredible elasticity. The accessibility of various finishes, textures, shapes, and colors provide a plenty of innovative options to execute any design virtually.

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Published By

Rajib Dey

www.constructioncost.co

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Designers Ron Culver & Joseph Sarafian Jointly Develop An Exclusive Method To Cast Concrete In Lycra Stretched With Robotic Arms

Both the designers Ron Culver and Joseph Sarafian have discovered a unique system for casting concrete in Lycra stretched with robotic arms. This newest method can be applied to develop basic new architectural forms (+ movie).

The Fabric Forms project comprises pouring a concrete fibreglass mixture into Y-shaped Lycra sleeves stretched into position through six-axis robots.

This casting system can be implemented at different scales in the construction jobsite in near future. It can be expanded to form unique building facade elements as well as the primary structure of a building.

With its simple production capacity, the fabric facilitates the users to generate various shapes devoid of casting a unique mould each time they create a new shape.

Fabric Forms facilitate to produce compound curvature beyond a cast object that would otherwise be lost once rigid formwork is eliminated.

It is considered as a more endurable substitute that can minimize labor and material costs. It is more rapid process as compared to conventional construction methods.

Conventional casting methods are both laborious and unsupportable as plywood formwork is frequently exposed and casted off as soon as concrete has cured.

When the concrete is set, the fabric is then exposed that leads to marginal waste. The pieces will require roughly 45 minutes to solidify and are set collectively through a 3D-printed coupler for generating larger assemblies that could be later on utilized as attractive facades or even load-bearing structures.

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Published By

Rajib Dey

www.constructioncost.co

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Useful Construction Video Tutorial To Understand Blueprints And Drawing Scales

This construction video tutorial is presented by a group of professional estimators and construction personnel. The video will guide you to comprehend various drawing scales as well as how to ascertain the scale of drawing when the scale is not demonstrated on the drawing.

By watching this tutorial, you will be familiar with how to evaluate the exact scale concerning any blueprint or construction drawing. Blueprints, Construction Drawings or Building Plans require that large structures be represented by a fractional measurement to the real life size constructed building. If you have the capability to read mechanical drawings, you can be a successful Plumbing or HVAC estimator.

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Published By

Rajib Dey

www.constructioncost.co

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Be familiar with the detailed construction processes to repair a damaged drywall ceiling

By going through this useful construction video, one can learn how to execute patch work to an old building for reforming a drywall ceiling perpetually that has been damaged (cracked) severely. This youtube construction video is presented by the general contractor Tom Silva.

When drywall ceilings get damaged, there should be a dissimilar repair method. Ceiling drywall is denser as compared to the sheets applied for walls.

For minor areas, eliminate as little drywall as possible. For extended damaged areas, pull out the complete damaged area and restore it with a patch with standard drywall repair system.

For the repairing purpose, the following construction elements are required to purchase:
- 5/8-inch plywood
- 2x4
- construction adhesive
- wood shims
- 2-inch-wide painter's tape
- fiberglass mesh tape
- joint compound
- 1 1/4-inch drywall screws

The following construction tools are necessary to start repairing work: - drill/driver, fitted with 3/16-inch-diameter drill bit and 1-inch diameter spade bit
- drywall tip, for driving drywall screws to precisely the right depth
- hammer
- caulk gun
- utility knife
- flat trowel and plaster hawk

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Published By

Rajib Dey

www.constructioncost.co

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How to analyze rates for Civil Engineering Projects

In order to settle a rate for a specific item, the factors liable for influencing the rate of that item, should be analyzed cautiously. So, the method of finding out the rates of an item is called as analysis of rates or rate analysis and it is dependent on the following elements :-

1.Specifications of works and material concerning their quality, proportion and      constructional operation method.

2. Quantity of materials and their costs.

3. Cost of labours and their wages.

4. Location of site of work and the distances from source and conveyance charges.

5. Overhead and establishment charges

6. Profit

Cost of materials at source and at site of construction: The costs of materials are assumed as supplied at site all-encompassing the transport local taxes and other charges.

The objective of Analysis of rates:

1. To compute the per unit real cost of the items.

2. To calculate the reasonable exercise of materials and processes in accomplishing the specific items.

3. To calculate the cost of additional items which are not presented in the contract bond, but should be executed following the instructions of the department.

4. To modify the schedule of rates because of raising in the cost of material and labor or owing to alteration in technique.

standard schedule of rates: The labor charges is gathered from the standard schedule of rates 30% of the skilled labour submitted in the data may be considered as Ist class, left over 70% as II class. The rates of materials for Government works are predetermined by the superintendent Engineer for his circle annually and accepted by the Board of Chief Engineers. These rates are integrated in the standard schedule of rates.

Lead statement: The “Lead” is defined as the distance among the source of accessibility of material and construction site and it is presented in Km. The cost of conveyance of material relied on lead.

This statement will provide the total cost of materials per unit item. It consists of first cost, conveyance loading, unloading stacking, charges etc.

The rate demonstrated in the lead statement are intended for metalled road and contain loading and staking charges. The environment lead on the metalled roads are obtained by multiplying by a factor.

a) For metal tracks – Lead x 1.0

b) For cartze tracks – Lead x 1.1

c) For Sandy tracks – Lead x 1.4

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Published By

Rajib Dey

www.quantity-takeoff.com

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An effective road paving method to construction a long-lasting road or walkway

This construction video focuses on some exclusive process for efficient road paving. Road pavement belongs to the long lasting surface material set on an area projected for defending sustain vehicular or foot traffic, like road or walkway.

Now-a-days asphalt or concrete become very popular to set on a compacted base course. Permeable paving methods are also undertaken in recent times toward low-impact roadways and walkways.

There are various types of road pavements which range from Asphalt, Concrete, Composite Pavement, Recycling, Bituminous surface, Gravel Surface, Other Surfaces like Brick, cobblestone, sett, wood plank, and wood block.

Asphalt pavement is most popular all through the globe. Under this method a paving team is formed. The trucker driver is considered as the first person in the paving team who fulfils the asphalt into the paver's hopper.

Two individual conveyors together transmit the material via the machine to the backside, where it is allocated consistently amid paver and screed through two separately controlled rotating screw conveyors. While paving a standard mix, the temperature must be over 110 °C to arrange adequate time for compaction.

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Published By

Rajib Dey

www.constructioncost.co

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How to use regression and scatter plot method to figure out fix and variable cost

Charlie Cai explains regression and scatter plot method, that can be applied through excel to create estimation of fix and variable cost, by this useful construction video.

Scatter graph method refers to a graphical process for segregating fixed and variable components concerning mixed cost through plotting activity level near x-axis and equivalent total cost (mixed cost) near y-axis.

A regression line is then sketched on the graph with visual inspection to compute the total fixed cost and variable cost for each unit. The meeting point of line in y-axis denotes the calculated fixed cost and the slope of the line denotes the average variable cost for each unit.

This method should be used cautiously as the visual inspection does not include any mathematical testing.

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Published By

Rajib Dey

www.quantity-takeoff.com

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Make your construction foundation system better with Insuslab SFRC (Steel Fibre Reinforced Concrete)

Insulslab is a useful constructionmethod which is formed on the basis of a cast in-situ foundation system involving a wide array of interlocking expanded polystyrene (EPS) pods. Insulslab is applied to produce a considerably solid ‘waffle’ foundation system/slab. Steel fibre reinforcedconcrete (SFRC) is flowed over the top of the Insulslab system for making the finished foundation.

Insulslab consists of a patented and accredited interlocking extended polystyrene pod system and Insulslab, adheres to the technical guidelines of the insulationstructural element, as defined inside the BBA Certificate.

Insuslab SFRC (Steel Fibre Reinforced Concrete) is treated as the superior quality foundation system that can be utilized with diversified soil types.

As compared to diversified conventional methods of foundation production, Insulslab SFRC provides outstanding thermal performance & considerable cost savings as it can be set up quickly and easily.

Insuslab SFRC offers the following advantages to the constructional professionals:-

• High quality impact strength
• Edge protection to the fullest extent
• Superior fatigue endurance
• Advanced level of shrinkage and fracture control
• Superior bearing capability
• Steel fibres are not harmful for power floats or concrete pumps

Watch the following construction video to get a live demo.

For more information, visit www.insulslab.com

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Published By

Rajib Dey

www.quantity-takeoff.com

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How Simple Earth Blocks can transform the building construction process to a new level

Pemba, a small Tanzanian island off of Africa‘s Eastern coast, is applying a useful construction material that can make a sea change in construction industry.

This newest construction material is used in constructing the new type of informal accommodation in the island.

In order to improve the durability & stability of the homes of the islanders, Canadian NGO Community Forests International is developing a solution that blends the economy and sustainability of wattle & daub with the strength of masonry: Interlocking Stabilized Compressed Earth Blocks (ISCEBs). This simple technology can provide great impact on the building construction methods.

The compressed earth blocks are formed by packing a manually operated machine involving clay, sand and some lime for stabilization and produce a quicker as well as highly robust construction as compared to conventional earth construction methods.

Besides, the machine that is utilized to make the compressed earth blocks, includes the option to place in hollow channels in the blocks for generating ventilation bricks to enhance the condition of living inside new buildings.

GTo be successful in their purposes, both in offering compressed earth blocks and all their other projects, Community Forests International is presently conducting an Indiegogo campaign. One can donate here, or follow their blog or facebook page for more information.

Image Courtesy: www.midwestearthbuilders.com

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Published By

Rajib Dey

www.quantity-takeoff.com

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Textura-CPM : the powerful construction payment management system

Textura Corporation, the most recognized collaboration solutions provider for the construction industry, just introduced Textura-CPM, the powerful construction payment management system, for developing the payment process for effective construction management.

Textura—CPM very useful for both General Contractors as well as Subcontractors to enhance their workflow and reduce unnecessary steps in the construction payment process.

With Textura—CPM both General Contractors and Subcontractors can get the ability to make an online entry for invoices as well as online submission of waivers and compliance documents at a quickest possible time. Thus the system makes a significant time savings for the contractors. All the parties like owners, general contractors and subcontractors, who are associated with the payment process, can communicate with each other through internet.

Textura—CPM minimizes the risk concerning the hold up of payment by tracking of compliance status in real-time and direct electronic payments.

Textura–CPM™ contains the following exclusive features:-

• Computerize Lien Waiver Collection and Tracking system
• Computerize Compliance Collection and Tracking system
• Online Approval Routing
• System Integration
• Role Based Security
• Workflow Engine
• Electronic Signatures
• System Generated Project Documentation
• Direct Deposit Payments
• Easy to get to anywhere by All Participants
• Sub Tier Tracking
• Uniform Invoicing Process

Advantages for General Contractors & Subcontractors:-

• Superior Cash Flow
• Risk Mitigation
• Enhanced Efficiency
• Standardization

Advantages for Owners:-

• Lessens Legal & Financial Risk
• Get better Process Control
• Better effectiveness
• Make Sarbanes-Oxley possibles
• Consistency

For online training www.texturacorp.com

For free demo www.texturacorp.com

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Rajib Dey
Content Writer
www.quantity-takeoff.com (Get all types of estimating sheets, softwares, directory, news, building codes)

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